PDC Aseptic Filling Systems  
 

Single Use Techologies Roadshow

 
 

 
 
 

 



Custom Tube Sealing
  

PDC’s unique patented technology uses separate heating and cooling tools to reduce sealing time by as much as 50% when compared to other tube sealing devices.

TS90 Tuber Sealer: Heat Sealer
Internal View of Patented Dual Tool Technology

Heat-Sealed Tubes

TS90 Tube Sealer

High-Speed Heat Sealer for C-Flex® and Polypropylene Tubing

  • Reduces sealing time by up to 50% compared to traditional tube sealers

  • Stand-alone bench-top device or part of an integrated assembly

  • Dual-Tool Technology - Reduces overall sealing time by applying a Cooling Tool after the Heating Tool

  • Seals both empty and liquid-filled tubes

  • Thermal transfer or air cooling systems supply the Cooling Tool

Technical Specifications
Approved Tubing Materials C-Flex®, Polypropylene & Thermoplastics
Power Supply 120VAC, 50/60 Hz
Compressed Air Supply 80 psi
Maximum Tubing Diameter 1 1/2 Inches
Minimum Tubing Diameter 1/4 Inches

Sample Cycle Times for Various Tube Sizes
Material Size Heating Tool Time Cooling Tool Time Total Cycle Time
C-Flex
1/4” ID x 1/2” OD
3/8” ID x 5/8” OD
1" ID x 1" 3/8" OD
20 Seconds
30 Seconds
Varies
15 Seconds
15 Seconds
Varies
40 Seconds
50 Seconds
~ 90 Seconds
Polypropylene
3/16” ID x 3/8” OD
1/4” ID x 3/8” OD
10 Seconds
10 Seconds
5 Seconds
10 Seconds
20 Seconds
25 Seconds
•

Automatic Tuning Means “Same Seal Every Time”

Auto Tuning automatically maintains consistent matching throughout the sealing process.

Automatically compensates for:
  • Tubing Variations
  • Liquid Filled Or Dry Tubing
  • Temperature Change
  • Pressure in the Tube
  • Operator Variability
 RF Seal Tool and Control Box
RF Seal Tool and Control Box
  • PLC Control
  • Auto-Tune
  • Emergency Stop
  • Foot Pedal or Push Button RF Start
  • Seal Time Approximately 3–4 Seconds
RF Sealer Generator
RF Sealer Generator
  • Automatic Tuning
  • Frequency Stability: +/- 0.005%
  • Electrical – 15 Amp 115 Volt Standard Outlet
  • Compressed Air – 1 CFM @ 90 PSI
Portable RF Seal Tool
Portable RF Seal Tool
Portable RF Seal Tool
10” x 6” Footprint (Shown Without Cover)