PDC Aseptic Filling Systems  
 

Single Use Techologies Roadshow

 
 

 
 
 

 


Fill & Finish Benefits
 


Yesterday: Manifold & Bottle Filling

PDC’s AFL line of aseptic fillers uses a removable single-use fill line that slides into the aseptic filler making your aseptic fill non-contact and completely disposable offering the following benefits:

  • Validated Aseptic Filling – Proven performance.  Validated Aseptic.

  • Gamma irradiated single-use filling lines

  • Class 100 filling zone

  • Real time continuous particle counting

  • Decreased Risk of Cross-ContaminationParamount to all processes is the elimination of cross-contamination risk. PDC’s single-use filling line eliminates the possibility of cross contamination.
     

  • Eliminate Cleaning Requirements – PDC's AFL aseptic filling systems eliminate clean-in-place and steam-in-place requirements. All product contact parts are single-use disposable components.
     

    • Eliminate CIP/SIP cleaning.

    • Reduce WFI water use.

    • Reduce filling room space requirements by 75%.
    • Reduce filling labor by 60%.
    • Reduce disposable cost by 25% to 30%.
    • Reduce turnaround time.
    • Reduce reporting and documentation.
 


Today & Tomorrow: Single-Use Aseptic Filling

  • Quality Assured EfficienciesReduce set-up time.  Improve filling production. Minimize lost product and decrease the amount of disposable waste.  PDC’s disposable/single-use filling products can help with quality assured cost effective aseptic filling.
     

  • Minimize Disposable Waste - PDC’s single-use system is a model of efficiency allowing you to realize all the benefits of single-use filling without the problem of waste disposal.  Aseptically fill your batch with the PDC system and the total waste generated is only thirty feet of disposable tube, a small fraction of the waste generated by manifold filling systems.
      

  • Reduce Capital Investment in Facility and Equipment – PDC’s aseptic filling systems will help you reduce your clean room filling space requirements, and all the fixed utilities needed to support conventional stainless steel systems.